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The Difference between Physical Engrave Plate-making and Chemical Plate-making

Contrast items

Physical engrave plate-making

Chemical plate-making in laboratory

Industrial plate-making

Line accuracy

The precision of HW3232 is 0.1mm(4mil) with good electrical characteristics and smooth line edge.

The precision is hard to reach 0.2mm(8mil)or more because of the print quality limit which caused unsmoothed line edge.

High quality circuit graphics can be got by using expensive photo plotter.

Board-making rate

The board-making rate for 10cm×10cm board is fast, especially for the single layer. Clamping at one time and finished at one time without complex operation steps.

For the small batch production, just when the PCB area is more than 32cm×32cm,the board-making rate have advantage because of its complex technological process.

Flow shop, suitable for large area, mass production.

Positioning accuracy

Have high positioning accuracy because the origin was saved.

Have low positioning accuracy because laboratory operation only can determine origin by naked eye. Top layer and bottom layer will occur offset easily.

Have high positioning accuracy because use standard size substrate and professional positioning equipment.

Drilling accuracy

Automatic nc drilling, high hole position accuracy,60000 rpm high-speed spindle , smooth hole wall, good quality.

Manual drilling with low accuracy, significant deviation of hole position;By using nc drilling, if the origin determined by naked eye offset a little ,the hole position of the whole board will all offset.

Use large、high-speed、bull nc drilling; With high accuracy,high-speed,good quality.

Contour milling of internal and external special-shaped

Can finish internal and external special-shaped holes processing at one time, according to the saved origin. Size accurate, easy to operate .

Incorrect positioning of origin.Even use nc equipment, the shape and hole size accuracy still difficult to ensure .

Configurate V type flute milling machine, special process processing.

Maintainability

Only needs some routine maintenance of the equipment, it is simple and reliable.

The chemicals storage time is general 6~12 months, and it may be even shorter on the condition of ordinary laboratory temperature and humidity. High requirement for ph value ,etc. is needed in use. In order to ensure board-making effect, ph value should be often test and also be timely adjusted with ammonia or sulfuric acid for complying with the technology requirement . It’s hard to master for E-Professional.

Have professional chemical analysis department,need for regular analysis and determination .

Environmental protection

No pollution

Waste liquid can only be discharged after professional treatment.The more it use, the more important the emission problem is.Laboratory need invest a large amount of money to establish relative wastewater treatment link.

Must pass the professional and strict wastewater treatment

Operation process

After mastering the equipment operation , unattended function can be realized, automatic stop after finishing of equipment, save manpower.

Technological process is very professional and complex with high requirement, each step operation need strictly accord with technological process. Need collocate professional operator.

Have a large number of professional technology operator

 
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